An outdoor jacket is a type of clothing designed specifically for outdoor activities that is waterproof, breathable, wind resistant, and warm. The fabric is pre-designed and manufactured. The manufacturing process of the fabric is crucial to the quality and performance of the outdoor jacket. The following is a detailed introduction to the production process of outdoor jacket fabric manufacturers.
First: material purchase
The fabric of outdoor jackets is usually made of synthetic fiber materials. Some common materials include high density nylon, Gore-Tex, Soft Shell, polyester, etc. When purchasing materials, attention needs to be paid to quality and its sustainability. Most outdoor jacket fabrics are made of the latest environmentally friendly materials and technologies to further enhance the waterproof, breathable and warm properties of the fabric. Because outdoor jackets need to have high strength, wear resistance, tensile resistance and other properties, manufacturers need to strictly control the quality of materials.
Step 2: Weave
The fabric is woven on a loom. Manufacturers can control the density and structure of the fabric on the loom by adjusting the speed and tension of the machine. Outdoor jacket fabrics are mostly woven in the direction of warp and weft. This weaving method creates many small holes in the surface of the fabric in order to increase air permeability.
Step 3: Coating
Most of the outdoor jacket fabrics are coated to improve the waterproof and wind resistance. Common waterproof coatings include polyurethane, silicon, and teflon. These materials can be pasted on the opposite side of the fabric to make its surface waterproof, windproof and other properties. After a coated fabric has been used for a period of time, it still needs to be re-coated to restore the original effect.
Step 4: Stretch and heat setup
Stretching is done by stretching the fabric significantly and baking it at high temperatures to prevent the fabric from deforming during use. The fabric after heat setting has higher elasticity and comfort. This is done by pressing the film. Ensure that the fastness of the fabric is maintained under washing and other steps.
Step 5: Inspection and packaging
Outdoor jacket fabric manufacturers in the production process, the fabric needs to go through a strict inspection process to ensure quality. Packaging is also a necessary step. Good packaging can protect the fabric from problems such as damage or fading, while also preserving its size and shape for use in subsequent processing.
To sum up, the production of outdoor jacket fabric manufacturers needs to go through strict formulation and implementation of perfect production process plans, from the procurement, weaving, coating, stretching, heat setting and packaging and other processes in order to produce high-quality fabrics.
